Industrial Intelligence | Welder Monitoring

Welder Monitoring

Reveal the potential of your welding stations, eliminate unnecessary waits, and transform your data into real productivity.

The Challenge

Loss of Efficiency

Since welders are rare specialists, the challenge is to maximize their actual arc time (keeping the helmet down). However, approximate ERP entries mask a reality: low value-added tasks (material handling, prep work) dominate their working time and cut into this welding time.

The Solution

Mastery of Arc Time

By measuring arc time and starts, our solution identifies and eliminates low value-added tasks. You can thus reorganize work (e.g., adding a welding assistant) to maximize actual arc time. It is the ideal tracking tool to unblock this critical step that often acts as a bottleneck.

Measurement and Analysis

Precise Arc Measurement

Measure real arc time by cell, operator, or part to understand where value is created. Identify stop causes to eliminate downtime and maximize your welders' productivity, with clear multi-level views.

Analyze with AI

Ask your questions and get immediate answers on real-time and historical performance. This intelligent assistant transforms raw data into actionable insights for your supervisors.

Performance, costs & quality

Track, for each welded part, real consumptions and complete welding history to reduce cost drifts and non-quality.

Even more possibilities

Simple & Universal Deployment

Connect virtually any welding machine non-invasively (whether small or large, even with a separate wire feeder). Depending on the model and your equipment, obtain advanced data such as wire feed speed, amperage, voltage, current, or gas sensor measurements.

Transparent Integration

Connect our solution to your existing MES/ERP systems to enrich your manufacturing orders. Push precise indicators and align your entire production chain on reliable data.

Targeted real-time alerts

As soon as a welding station stops or drifts from its parameters, the right person is notified by SMS, email, or notification. Reduce intervention delays, limit unplanned stops, and restart production faster.

Three pillars for your success

A human-centric approach to ease your team's mental load while tangibly maximizing your results.

Empower

Provide teams with the tools they need to collaborate better and react faster to events.

Streamline

Reduce interruptions, losses, and errors through better visibility into what happens on your factory floor.

Maximize

Improve performance by accelerating decision-making and optimal resource utilization.

Included in the Welder Monitoring solution

Multiplatform

Access your data and reports from any device, whether in the field or at the office.

Dedicated Support

Dedicated account manager, for fluid change management and to answer your needs.

Updates

New features without service interruption, with continuous updates to stay at the cutting edge.

Training Included

We train your teams for rapid and effective adoption, at no extra cost.

Open API

Integrates naturally with your existing systems. Centralize your data with ease.

Assisted Migration

We help you with the migration of your data and the configuration of your new system.

Request a demo today

Book a demo to discover how Industrial Intelligence adapts to your factory.